We are pleased to announce that we are once again producing high-quality straight bevel gears and mating pinions for our customers.
Bevel Gears are gears where the axes of the two shafts intersect and the tooth-bearing faces of the gears themselves are conically shaped. Bevel gears are most often mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well. The pitch surface of bevel gears is a cone.
In straight bevel gears the teeth are straight and parallel to the generators of the cone. This is the simplest form of bevel gear. It resembles a spur gear, only conical rather than cylindrical. The gears in the floodgate picture are straight bevel gears. In straight bevel gear sets, when each tooth engages it impacts the corresponding tooth and simply curving the gear teeth can solve the problem.
Two important concepts in gearing are pitch surface and pitch angle. The pitch surface of a gear is the imaginary toothless surface that you would have by averaging out the peaks and valleys of the individual teeth. The pitch surface of an ordinary gear is the shape of a cylinder. The pitch angle of a gear is the angle between the face of the pitch surface and the axis.
The most familiar kinds of bevel gears have pitch angles of less than 90 degrees and therefore are cone-shaped. This type of bevel gear is called external because the gear teeth point outward. The pitch surfaces of meshed external bevel gears are coaxial with the gear shafts; the apexes of the two surfaces are at the point of intersection of the shaft axes.